Hardware-in-the-Loop (HIL) Systems

Hardware-in-the-Loop (HIL) systems offer a powerful and efficient way to test and validate control systems in real-time. By integrating physical hardware components or prototype with simulation and emulation models, these systems enable engineers to evaluate performance and functionality under realistic conditions without the need for complete physical prototypes.

What is Hardware-in-the-Loop (HIL)?

Hardware-in-the-Loop (HIL) is a testing methodology that combines actual hardware with simulated models to validate embedded systems. This technology allows engineers to emulate the performance of control systems in real-time, ensuring that both hardware and software components function correctly together. Additionally, HIL systems significantly shorten development timelines and reduce costs, all while improving the reliability and safety of the final products.
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Explore Our Range of HIL System

Typhoon HIL 606

The Typhoon HIL606 is a flagship 4th-generation Hardware-in-the-Loop (HIL) simulator offering unmatched speed, power, and flexibility for real-time testing. Equipped with an 8-core processor, it enables simulation of complex models, including microgrids and fast-switching converters, with minimal simulation steps of 200 ns and digital input sampling at 3.5 ns. Its extensive connectivity options, including EtherCAT, CAN FD, and Quad SFP ports, allow seamless integration with diverse hardware and software tools. With the capacity to parallel up to 16 devices and robust support for real-time protocols, the HIL606 is ideal for advanced applications in e-mobility, microgrids, and high-frequency power systems.

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Typhoon HIL 404

The Typhoon HIL404 is a 4th-generation Hardware-in-the-Loop (HIL) testing platform offering ultra-high fidelity and exceptional speed for real-time simulations. Designed for demanding applications in power electronics and automotive systems, it supports 200 ns simulation time steps and 3.5 ns digital input sampling resolution, making it the fastest HIL device available. The HIL404 features advanced nonlinear machine modeling, real-time semiconductor power loss emulation, and seamless integration with simulation tools like MATLAB/Simulink and JMAG. With extensive connectivity options, it supports rapid control prototyping, automated testing, and real-time emulation of complex systems such as microgrids, motor drives, and battery inverters.

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HIL101

Typhoon HIL 101

The Typhoon HIL 101 is a compact and powerful hardware-in-the-loop (HIL) simulator, designed for real-time testing and simulation of power electronics, microgrids, and other complex systems. It enables fast and accurate model-based testing, allowing engineers to validate control algorithms without the need for physical prototypes. The HIL 101 supports a wide range of applications and offers seamless integration with Typhoon’s software tools, making it ideal for rapid development and testing of energy systems.

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Why Choose Our Hardware-in-the-Loop (HIL)

Real-Time Testing

Our Hardware-in-the-Loop (HIL) systems enable real-time simulations, allowing engineers to assess control algorithms and system responses under dynamic conditions. This capability is crucial for the early detection of potential issues in the development cycle, enhancing the reliability of the final product while reducing overall development costs. Identifying and addressing critical failure points during the design phase is significantly more cost-effective than resolving these issues during physical testing, thereby improving efficiency and risk management in product development.

Seamless Integration

Designed to easily integrate with various hardware and software components, our HIL solutions allow for flexible testing setups. This adaptability facilitates thorough emulation of complex embedded systems, making it suitable for diverse applications across industries.

Enhanced Safety and Reliability

By emulating and validating systems in a controlled environment, our HIL technology significantly reduces the risks associated with hardware failures or design flaws. This rigorous testing process ensures that products meet safety standards and performance expectations before deployment.

Frequently Asked Questions

What is Hardware-in-the-Loop (HIL) testing?

HIL testing integrates real hardware with simulation models to emulate the performance of embedded systems. This method allows engineers to test and validate control algorithms under realistic operating conditions.

How does HIL testing improve system development?

y enabling real-time simulation and emulation testing in a controlled environment, HIL reduces development time and costs. Engineers can identify and resolve issues early in the design process, resulting in more reliable systems.

What types of systems can benefit from HIL testing?

HIL testing is particularly useful for automotive, such as Electric Car or Mobility, aerospace, renewable energy, industrial automation systems, microgrid such as one found in a Maritime Ship or Vessel, power systems as well as a Digital Power Substation or Control Centre. Any application requiring complex control algorithms can gain from this testing methodology.

How does HIL compare to traditional testing methods?

Unlike traditional testing, which may rely solely on software simulations or post-development tests, HIL combines both hardware and software for comprehensive emulation tests. This approach ensures that systems are rigorously tested before deployment.

Is HIL testing suitable for all stages of development?

Yes, HIL testing can be beneficial at various stages, including initial design, integration, and final validation. It helps ensure that all components work harmoniously throughout the development. At the end of the project, the models developed and tested can become a Digital Twin for the deployed solution.

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